Pannier lock wafers.

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milleplod
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Pannier lock wafers.

Post by milleplod »

I want to re-key the lock on my 28ltr topbox - has anyone got any spare wafers lying around at all?

Pete
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Al
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Re: Pannier lock wafers.

Post by Al »

Do you know which ones you want Pete, I have a few. You don't need to fit all of them to recode lock, I only did 4 on my GS panniers. Most dealers have a tin of them they will let you have a few from if you are not too far away from them.

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Re: Pannier lock wafers.

Post by slparry »

same here, I have loads let me know what you need
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Current fleet: '14 F800GS, '87 R80RS, '03 R1100S BoxerCup, '15 R1200RT LE Dynamic, '90 K1, '05 K1200S
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Re: Pannier lock wafers.

Post by milleplod »

Evening chaps.

Thanks for the replies! :D I don't know which ones I need as I've not got the ****ard lock out yet....its proving a tad infuriating!! :twisted: The video I saw though showed the guy doing it with a number of each of the 3 tumblers, trial and error style.

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Re: Pannier lock wafers.

Post by slparry »

milleplod wrote:Evening chaps.

Thanks for the replies! :D I don't know which ones I need as I've not got the ****ard lock out yet....its proving a tad infuriating!! :twisted: The video I saw though showed the guy doing it with a number of each of the 3 tumblers, trial and error style.

Pete

Pete send the lock and a key to me at work and I'll do it for you
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Current fleet: '14 F800GS, '87 R80RS, '03 R1100S BoxerCup, '15 R1200RT LE Dynamic, '90 K1, '05 K1200S
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Re: Pannier lock wafers.

Post by slparry »

milleplod wrote:Evening chaps.

Thanks for the replies! :D I don't know which ones I need as I've not got the ****ard lock out yet....its proving a tad infuriating!! :twisted: The video I saw though showed the guy doing it with a number of each of the 3 tumblers, trial and error style.

Pete

Pete send the lock and a key to me at work and I'll do it for you
--
Steve Parry


Current fleet: '14 F800GS, '87 R80RS, '03 R1100S BoxerCup, '15 R1200RT LE Dynamic, '90 K1, '05 K1200S
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Re: Pannier lock wafers.

Post by milleplod »

Cheers Steve, that's very kind of you. :D Give me a day or two to get it out.....its so bloody hot I can only stand being in the garage for 5 mins at a time, then I start melting! I've found a pdf instructional now, with photos, so success might be within reach!

I'll send the plastic key with it.

Pete
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Re: Pannier lock wafers.

Post by GerryB »

milleplod wrote:Cheers Steve, that's very kind of you. :D Give me a day or two to get it out.....its so bloody hot I can only stand being in the garage for 5 mins at a time, then I start melting!

Pete

Softy !!! :lol: :lol: :lol:

We've not seen below 30 for a few weeks now , top was 38 the other day ...

Most guys are riding in shorts & vests , but I still wear boots and denims with a tee shirt .
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Re: Pannier lock wafers.

Post by milleplod »

GerryB wrote:
milleplod wrote:Cheers Steve, that's very kind of you. :D Give me a day or two to get it out.....its so bloody hot I can only stand being in the garage for 5 mins at a time, then I start melting!

Pete

Softy !!! :lol: :lol: :lol:

We've not seen below 30 for a few weeks now , top was 38 the other day ...

Most guys are riding in shorts & vests , but I still wear boots and denims with a tee shirt .
The heat....the heat.....! :shock: I can put up with it as long as I don't have to move! :lol:
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Re: Pannier lock wafers.

Post by slparry »

milleplod wrote:Cheers Steve, that's very kind of you. :D Give me a day or two to get it out.....its so bloody hot I can only stand being in the garage for 5 mins at a time, then I start melting! I've found a pdf instructional now, with photos, so success might be within reach!

I'll send the plastic key with it.

Pete
as of Sunday the 29th July I'm off on hols for two weeks, if it's not arrived by then I'll sort it when I get back :)
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Re: Pannier lock wafers.

Post by milleplod »

slparry wrote:
milleplod wrote:Cheers Steve, that's very kind of you. :D Give me a day or two to get it out.....its so bloody hot I can only stand being in the garage for 5 mins at a time, then I start melting! I've found a pdf instructional now, with photos, so success might be within reach!

I'll send the plastic key with it.

Pete
as of Sunday the 29th July I'm off on hols for two weeks, if it's not arrived by then I'll sort it when I get back :)
I'm just off into the garage to have another shot at it Steve, I'll try to get it sorted and in the post today, but if not its probably best to leave it till you're back.

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Re: Pannier lock wafers.

Post by slparry »

milleplod wrote:
slparry wrote:
milleplod wrote:Cheers Steve, that's very kind of you. :D Give me a day or two to get it out.....its so bloody hot I can only stand being in the garage for 5 mins at a time, then I start melting! I've found a pdf instructional now, with photos, so success might be within reach!

I'll send the plastic key with it.

Pete
as of Sunday the 29th July I'm off on hols for two weeks, if it's not arrived by then I'll sort it when I get back :)
I'm just off into the garage to have another shot at it Steve, I'll try to get it sorted and in the post today, but if not its probably best to leave it till you're back.

Pete
They're a bit of a mare to get the lock out of, our lads in the workshop will do it for a few boxes of Sainsburys Taste the Difference Quadruple Choc cookies :)
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Steve Parry


Current fleet: '14 F800GS, '87 R80RS, '03 R1100S BoxerCup, '15 R1200RT LE Dynamic, '90 K1, '05 K1200S
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Re: Pannier lock wafers.

Post by milleplod »

slparry wrote: They're a bit of a mare to get the lock out of, our lads in the workshop will do it for a few boxes of Sainsburys Taste the Difference Quadruple Choc cookies :)
Understatement of the year that!! :lol: :twisted: I've just been bent over it for the last 30 mins.....back aching like **** now, sweat dribbling into my eyes....and onto my glasses....and its still not out, even with pictures to look at to show me 'how easy it is really'.... :evil:

Taxi run for daughter and chums now, so I'll have yet another go later. :)

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Re: Pannier lock wafers.

Post by slparry »

milleplod wrote:
slparry wrote: They're a bit of a mare to get the lock out of, our lads in the workshop will do it for a few boxes of Sainsburys Taste the Difference Quadruple Choc cookies :)
Understatement of the year that!! :lol: :twisted: I've just been bent over it for the last 30 mins.....back aching like **** now, sweat dribbling into my eyes....and onto my glasses....and its still not out, even with pictures to look at to show me 'how easy it is really'.... :evil:

Taxi run for daughter and chums now, so I'll have yet another go later. :)

Pete
I spent 6 months on and off trying, with the box on the sofa. You have to have the key in at the same time to "twist" the lock...... I gave up many times, especially when the cat would come and "help" by sitting in the box.

Then one night it just "popped" and came out. Since then I've bought cookies for the lads in the workshop and had them do it :D

Leave the 'box in our place with a load of cookies :D
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Current fleet: '14 F800GS, '87 R80RS, '03 R1100S BoxerCup, '15 R1200RT LE Dynamic, '90 K1, '05 K1200S
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Re: Pannier lock wafers.

Post by slparry »

This relates to the larger 49l case Pete, but is still relevant to the 28l one

http://www.gwynfryn.co.uk/pdfs/re-keying-49l.pdf

You can dismantle the case but it's a total PITA, but this at least gives insight into the lock release

http://www.gwynfryn.co.uk/pdfs/Disassem ... p_Case.pdf

Official guide
topcase-lock-removal-sml.jpg
topcase-lock-removal-sml.jpg (63.83 KiB) Viewed 11559 times
Zoom in on the "tool" dimensions
topcase-lock-removal-tool.jpg
topcase-lock-removal-tool.jpg (32.25 KiB) Viewed 11559 times
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Steve Parry


Current fleet: '14 F800GS, '87 R80RS, '03 R1100S BoxerCup, '15 R1200RT LE Dynamic, '90 K1, '05 K1200S
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