Plastic Headlight unit

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ZenSchool
Posts: 8
Joined: Fri Sep 30, 2016 4:43 pm
Location: Burnham-on-Crouch Essex

Plastic Headlight unit

Postby ZenSchool » Sat Oct 01, 2016 9:46 am

Hello. New to the group but not new to the R1200S. I am on my second one and I love these bikes.
However, I have a problem and need your help.
Can I ask how many of you have had a problem with the plastic headlight unit? In particular, the lugs that hold the bulb retaining clip breaking.
As I have said, this is my second R1200S. It happened to the first one and the whole unit was replaced under warranty.
I've owned this second one for just over a year now (warranty expired) and a headlight bulb blew this morning. When I tried to replace the bulb I found it had been GLUED IN by the previous owner!
Anyone else had problems with broken lugs on their plastic headlight unit?
Of two bikes I've had two failures. I need to collect evidence that this is a design fault. Otherwise this may cost me £360 + VAT to change a bulb!
Thanks in anticipation.

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GerryB
Posts: 620
Joined: Thu Sep 12, 2013 4:40 pm
Location: Jacarilla , Spain

Re: Plastic Headlight unit

Postby GerryB » Sat Oct 01, 2016 9:51 am

ZenSchool wrote:Hello. New to the group but not new to the R1200S. I am on my second one and I love these bikes.
However, I have a problem and need your help.
Can I ask how many of you have had a problem with the plastic headlight unit? In particular, the lugs that hold the bulb retaining clip breaking.
As I have said, this is my second R1200S. It happened to the first one and the whole unit was replaced under warranty.
I've owned this second one for just over a year now (warranty expired) and a headlight bulb blew this morning. When I tried to replace the bulb I found it had been GLUED IN by the previous owner!
Anyone else had problems with broken lugs on their plastic headlight unit?
Of two bikes I've had two failures. I need to collect evidence that this is a design fault. Otherwise this may cost me £360 + VAT to change a bulb!
Thanks in anticipation.



My R1100S has a similar problem with the 3 little lugs in the headlight shell.

However, I have attached mine with Evo Stick contact adhesive , so I can remove and replace the bulb easily .
Old man ... now .
Ex Off Road & Enduro Rider...

ZenSchool
Posts: 8
Joined: Fri Sep 30, 2016 4:43 pm
Location: Burnham-on-Crouch Essex

Postby ZenSchool » Sat Oct 01, 2016 10:47 am

Thanks for your reply Gerry.
Did you glue the lugs? Or glued in the bulb?

dave the german
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Joined: Tue Nov 01, 2005 4:35 am
Location: North East

Postby dave the german » Sat Oct 01, 2016 12:27 pm

If you're struggling to find a 2nd hand unit, the headlight from a K12 or 13 r (not exactly sure of the model but someone here will know) so you are not restri ded to an r1200s u it
'15 R1200GS TE
'06 R1200S
'04 BCR
Yam SR 500 long term restoration
wanna win the lottery and ride my bike

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GerryB
Posts: 620
Joined: Thu Sep 12, 2013 4:40 pm
Location: Jacarilla , Spain

Postby GerryB » Sat Oct 01, 2016 1:02 pm

ZenSchool wrote:Thanks for your reply Gerry.
Did you glue the lugs? Or glued in the bulb?



I glued the holder in to the housing , seems to have worked ok .
Old man ... now .

Ex Off Road & Enduro Rider...

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f90x
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Re: Plastic Headlight unit

Postby f90x » Sat Oct 01, 2016 8:38 pm

ZenSchool wrote:I've owned this second one for just over a year now (warranty expired) and a headlight bulb blew this morning. When I tried to replace the bulb I found it had been GLUED IN by the previous owner!
Anyone else had problems with broken lugs on their plastic headlight unit?
Of two bikes I've had two failures. I need to collect evidence that this is a design fault. Otherwise this may cost me £360 + VAT to change a bulb!
Thanks in anticipation.


Me too with the glued headlamp. I found it early last year but haven't done anything about it yet. We are not alone either.
R1200GS TC. Triple Black
R1200S. It’s gone. Had it 11yrs. My favourite bike in 42yrs riding.

Holdsworth professional
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Brompton

Humbug
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Location: Nottinghamshire

Postby Humbug » Sun Oct 02, 2016 4:28 pm

Had the same problem with mine, glued like everyone, not the best solution but hey ho, needs must when the MOT calls

ZenSchool
Posts: 8
Joined: Fri Sep 30, 2016 4:43 pm
Location: Burnham-on-Crouch Essex

Postby ZenSchool » Mon Oct 03, 2016 1:11 pm

Thanks for your replies.

It's sad but I guess that, if I can get the blown bulb out, I will have to glue the replacement in. I wonder if there is a type of glue that is a little less permanent; so that I can change the bulb again in future.
It would be handy to know which headlamp units are identical to the R1200S. Can anyone tell me?

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GerryB
Posts: 620
Joined: Thu Sep 12, 2013 4:40 pm
Location: Jacarilla , Spain

Postby GerryB » Mon Oct 03, 2016 2:48 pm

ZenSchool wrote:Thanks for your replies.

It's sad but I guess that, if I can get the blown bulb out, I will have to glue the replacement in. I wonder if there is a type of glue that is a little less permanent; so that I can change the bulb again in future.
It would be handy to know which headlamp units are identical to the R1200S. Can anyone tell me?


That is why I use Evo Stick contact , rubbery , and easy to get off.
Old man ... now .

Ex Off Road & Enduro Rider...

dave the german
Member
Posts: 3625
Joined: Tue Nov 01, 2005 4:35 am
Location: North East

Postby dave the german » Mon Oct 03, 2016 7:02 pm

ZenSchool wrote:Thanks for your replies.

It's sad but I guess that, if I can get the blown bulb out, I will have to glue the replacement in. I wonder if there is a type of glue that is a little less permanent; so that I can change the bulb again in future.
It would be handy to know which headlamp units are identical to the R1200S. Can anyone tell me?


The headlight from a K1200 R Sport is the same
There was a one for sale in the "For Sale" section (surprise surprise) a while back which may still be for sale - at least you can search for another unit as opposed to being limited to ar1200s unit
'15 R1200GS TE

'06 R1200S

'04 BCR

Yam SR 500 long term restoration

wanna win the lottery and ride my bike

dave the german
Member
Posts: 3625
Joined: Tue Nov 01, 2005 4:35 am
Location: North East

Postby dave the german » Mon Oct 03, 2016 7:20 pm

The listings don't go far enough back to find the post
'15 R1200GS TE

'06 R1200S

'04 BCR

Yam SR 500 long term restoration

wanna win the lottery and ride my bike

ZenSchool
Posts: 8
Joined: Fri Sep 30, 2016 4:43 pm
Location: Burnham-on-Crouch Essex

Postby ZenSchool » Wed Oct 05, 2016 11:18 pm

Thank you very much for the help and advice. :D


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